A Systematic Robust Design Method to Reduce Products’ Environmental Impact Variations

Reducing the environmental impact of a device arising from unexpected failures should be an environmental goal. However, this problem can be difficult to tackle, especially due to the limitations of the traditional eco-design methods, which are more used to reduce the baseline impacts. This study proposes a novel method to overcome this limitation, working at the intersection of conceptual design, robust design, and eco-assessment. Based on the inquiry-based approach, the method consists of 52 questions, systematically organised on 4 hierarchical levels dedicated to the formulation of the initial environmental problem, the definition of the design goal, and the strategy and the selection of the methods, tools, and solutions to be applied. The method was applied in two real case studies about an adsorption air dryer and a medium-voltage circuit breaker by providing different solutions, where the most promising one was able to avoid the environmental impact variations up to 2% of the total impacts of the device. The method could be a starting point to build a design theory that is dedicated to this sector, still largely unexplored, while this vocation towards conceptual design is an appeal for a contamination of the more routine fields of robust and eco-design on the educational, application, and research levels.