Selective laser melting (SLM) allows powder reuse in consecutive cycles, a cost-effective and sustainable practice. However, repeated reuse can degrade powder quality, impacting the final product’s mechanical properties. This study presents a methodology combining Failure Mode and Effect Analysis (FMEA) with the Theory of Inventive Problem Solving (TRIZ) to address issues in reusing Ti6AL4V powder in SLM. The approach identifies and mitigates potential failures while leveraging an AI-based chatbot to expedite solution-finding. A case study is implemented to demonstrate the FMEA-TRIZ approach proposed in this paper, showcasing the potential benefits of this innovative methodology.

(2025). FMEA-TRIZ Analysis of Reused Ti6Al4V Powder in SLM . Retrieved from https://hdl.handle.net/10446/307125

FMEA-TRIZ Analysis of Reused Ti6Al4V Powder in SLM

Ordek, Baris;Russo, Davide;Spreafico, Christian
2025-01-01

Abstract

Selective laser melting (SLM) allows powder reuse in consecutive cycles, a cost-effective and sustainable practice. However, repeated reuse can degrade powder quality, impacting the final product’s mechanical properties. This study presents a methodology combining Failure Mode and Effect Analysis (FMEA) with the Theory of Inventive Problem Solving (TRIZ) to address issues in reusing Ti6AL4V powder in SLM. The approach identifies and mitigates potential failures while leveraging an AI-based chatbot to expedite solution-finding. A case study is implemented to demonstrate the FMEA-TRIZ approach proposed in this paper, showcasing the potential benefits of this innovative methodology.
christian.spreafico@unibg.it
2025
Inglese
Procedia CIRP. 35th CIRP Design 2025
Mourtzis, Dimitris
136
32
37
online
Netherlands
Amsterdam
Elsevier
CIRP DESIGN 2025: 35th CIRP Design Conference, “Reshaping Design towards Adaptive, Human Centric and Sustainable, Products, Processes, and Systems” Patras, Greece, 2-4 April 2025
35th
Patras, Greece
2-4 April 2025
CIRP
internazionale
contributo
Settore IIND-03/B - Disegno e metodi dell'ingegneria industriale
FMEA; TRIZ; reused powder; Ti6AL4V; powder degradation; generative AI
   Eco-Design for Additive Manufacturing (EcoDAM): a framework to support the lightweight design
   EcoDAM
   MUR - MINISTERO DELL'UNIVERSITA' E DELLA RICERCA - Segretariato generale Direzione generale della ricerca - Ufficio IV
   2022FKLTSB_01
Nome specifico della conferenza: “Reshaping Design towards Adaptive, Human Centric and Sustainable, Products, Processes, and Systems”
info:eu-repo/semantics/conferenceObject
3
Ordek, Baris; Russo, Davide; Spreafico, Christian
1.4 Contributi in atti di convegno - Contributions in conference proceedings::1.4.01 Contributi in atti di convegno - Conference presentations
open
Non definito
273
(2025). FMEA-TRIZ Analysis of Reused Ti6Al4V Powder in SLM . Retrieved from https://hdl.handle.net/10446/307125
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